Please try placing the Send Mail activity inside a Retry Scope activity and increasing the Timeout value to avoid timeout issues while sending the email.
@dev_anand_vg Since this is working in DEV but timing out in PROD, it looks more like an environment or connectivity issue rather than a problem with the workflow itself.
A few things you can check on the PROD machine:
Verify SMTP configuration (host, port, SSL/TLS) matches Outlook settings exactly
Ensure PROD server has network access to the SMTP endpoint (port 587/465 not blocked)
Check if SMTP AUTH is enabled for the mailbox (sometimes disabled in PROD environments)
Validate credentials used in PROD are correct and not locked/expired
Seeing that it’s working in DEV and only failing to connect in PROD my instinct would be something with the environment. Take a look at the PRDO server’s network/firewall settings, and SMTP port access/timeout in PROD, these are common culprits for this error.